Amorphous transformer core factory supplier in China: The toroidal transformer is a type of electronic transformer that features a donut-shaped core made from a continuous loop of magnetic material, typically iron powder or ferrite. This design allows for maximum efficiency in power transfer due to the minimal air gap between the windings and the core, resulting in low electromagnetic interference and reduced energy losses. Toroidal transformers from Transmart toroidal transformer supplier are commonly used in various applications such as audio equipment, amplifiers, medical devices, industrial machinery, and lighting fixtures. They are preferred over other types of transformers for their compact size, high efficiency, low noise levels, and ability to handle high currents with minimal heat generation. Their symmetrical shape allows for easy mounting and installation in tight spaces where conventional transformers may not fit. Read many more info on transformer core manufacturers.
On the one hand, it can isolate eddy current, and the data is suitable for higher frequencies; On the other hand, due to the gap effect between particles, the data has low permeability and constant permeability; Because the particle size is small, there is basically no skin phenomenon, and the change of permeability with frequency is relatively stable; Moreover, the powder core can be prepared into special-shaped parts of various shapes for different fields; Finally, the damaged strip in industry can be crushed into magnetic powder, and then made into magnetic powder core, which can reduce the loss and improve the use value of data. The magnetoelectric properties of magnetic particle core mainly depend on the permeability of powder material, size and shape of powder, filling coefficient, content of insulating medium, forming pressure and heat treatment process.
The annealing temperature of iron-based amorphous alloy is lower than that of silicon steel, and the energy consumption is small, and the iron-based amorphous alloy magnetic core is generally manufactured by special manufacturers. Silicon steel magnetic cores are generally manufactured by transformer manufacturers. According to the above comparison, as long as it reaches a certain production scale, iron-based amorphous alloy will replace some silicon steel markets in electronic transformers within the power frequency range. In the medium frequency range of 400Hz to 10kHz, even if new silicon steel varieties appear, iron-based amorphous alloy will still replace most silicon steel markets with a thickness of less than 0.15mm.
Silicon steel is a traditional magnetic material mainly for 50Hz to 1000Hz electronic and electrical applications. The toroidal core is one of the main products of Transmart Industrial. Our silicon steel core series has many styles to meet the diversified needs of customers. We manufacture various type of cores in silicon steels, such as Current Sensor Cores, silicon steel transformer core, Instrument Transformer Cores, Torodal cores, C-cores, Unicore etc. Transmart Industrial carries out strict quality monitoring and cost control on each production link of toroidal core, from raw material purchase, production and processing and finished product delivery to packaging and transportation. This effectively ensures the product has better quality and more favorable price than other products in the industry.
Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree. Since silicon steel has the above advantages, why not use the whole silicon steel as the iron core and process it into a sheet? rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. See more details at https://www.transmartcore.com/.
Commonly used transformer cores are generally made of silicon steel sheets. Silicon steel is a kind of steel with silicon (silicon is also called silicon), and its silicon content is 0.8 ~ 4.8%. The reason why silicon steel is used as the iron core of transformer is that silicon steel itself is a magnetic material with strong magnetic conductivity. In the energized coil, it can produce large magnetic induction intensity, which can reduce the volume of transformer.