Best induction furnace supplier? An important feature of the induction heating process is that the heat is generated inside the object itself, instead of by an external heat source via heat conduction. Thus objects can be heated very rapidly. In addition there need not be any external contact, which can be important where contamination is an issue. Induction heating is used in many industrial processes, such as heat treatment in metallurgy, Czochralski crystal growth and zone refining used in the semiconductor industry, and to melt refractory metals that require very high temperatures. It is also used in induction cook-tops for heating containers of food; this is called induction cooking.
The three main components of the machine are the power supply, the ZVS driver, and the working coil. The ZVS driver,(Zero Voltage Switching) was invented by Vladmiro Mazilli. It uses resonant zero voltage switching (also know as ZVS) to pulse the power supply very rapidly. This means the MOSFET’s are designed to switch (on or off) when the voltage across them becomes zero. Since the MOSFET’s switch when there is no voltage across them, they generate very little heat. The main source of heat is caused by the MOSFET’s internal resistance and the capacitors constantly charging and discharging. The circuit is fairly simple consists of just two MOSFETs, 6 capacitors, and a few resistors and diodes. You can build the circuit yourself, but it is cheaper to buy a premade board.
MYF melting furnace is designed for Non-ferrous metal melting. Which is used for copper, aluminum, zinc, tin and lead melting. The induction power is 40KW-600KW. The induction heating power and melting furnace are equipped with water cooling system. The air cooling ones will need customization. The graphite crucible furnace capacity is 100-1000kg copper or equivalent. In general, it will cost 300-350KW*H electric power to melt 1MT aluminum. The input power is 3 x 380V, 50/60HZ. Air cooling or water cooling induction melting furnace. More saving for the electrical power. Easy to operate and more stable for 24 hours working. Find extra info at pwht machine.
The use of my wire choice is quite important here. I used what is known as Litz wire. Litz wire consists of many individually insulated wires. It is the preferred wire for use in high frequency application due to the skin effect. The skin effect is the tendency of current to flow on the outside of a conductor at high frequencies. The higher the frequency, the shallower the skin depth will be. Using Litz wire will result in much more efficient working coils for your system. Not only does it transfer the energy more efficiently, it also generates less heat of its own. If you have 10amps flowing through 260 strand Litz wire, that’s only 38mA of current in each wire. 10amps through a single conductor will generate substantial heat depending on the size. If you do not want to use Litz wire, the next best thing is copper tubing. It has more surface area for the current to flow so it is more efficient than an equivalently sized solid core wire.
Qingdao Shuimu Induction Equipment Co., Ltd is a professional induction heating equipment manufacturer in Qingdao City, China from 1999. Our induction weld preheating PWHT machine specializes in Metal Weld Heating, post Weld Heat Treatment(PWHT), thermal Assembly, fluid Heating and Non-ferrous Metal Melting Furnace design and manufacture. The induction weld preheating PWHT machine is air cooling with DSP + PLC control. Can set the heating temperature, heating speed and cooling speed. MYF Melting Furnace is designed for Non-ferrous Metal Melting. Which is used for Copper, Aluminum, Zinc, Tin and Lead melting. The power size is 40KW-600KW. See additional details on https://www.cmheat.com/.